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How to build a Corsi-Rosenthal box for wildfire smoke

scienceJul 16, 202627884

The Corsi-Rosenthal box is a do-it-yourself air cleaner built from a box fan and MERV13 furnace filters to reduce indoor wildfire smoke, virus-laden aerosols, pollen, and dust. Build guidance from Clean Air Crew and the Corsi-Rosenthal Foundation describes using 20x20x1 or 20x25x1 MERV13 filters and a standard square box fan; deeper 2-inch filters (three 20x20x2 plus two 16x20x2) improve surface area, airflow, noise, and filter life. Practical tips include adding a fan shroud or covered fan corners with cardboard or duct tape to close gaps and boost efficiency; tests found a 13.5, 14.25 inch shroud opening worked best with a Utilitech fan and 15 inches for Lasko. Some filter brands have tested poorly (Filterbuy MERV-13), while Filtrete 1900 and other recommended filters are commonly suggested; sources link to suppliers and full instruction pages. Modifications such as a fiberglass screen can keep pet hair off filters with minimal flow loss, and an alternate round-fan design exists for places without square box fans. Researchers have found the CR box performs very well on clean-air delivery charts, Johns Hopkins lists the design in its ventilation guidance, and experts note that well-constructed DIY cleaners with MERV13 or better are consistent with ASHRAE recommendations for improving indoor air delivery. Community posts emphasize the box as a low-cost, quick build (about 15 minutes) that people are using again during current smoke events and recommend it where commercial purifiers are unavailable.

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